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Ceramic vs. Peristaltic: Best Pump for a Disposable Vape Filling Machine
When setting up a disposable vape filling machine, one of the most important decisions you’ll make is choosing the right pump. The type of pump you select directly affects hygiene, dosing accuracy, and overall product quality. This article is designed to compare peristaltic pumps and ceramic pumps in the context of disposable vape filling machines, explaining how each works, outlining their strengths and weaknesses, and helping you decide which option best supports efficient, reliable, and scalable vape production. Understanding Pump Options for a Disposable Vape Filling MachinePeristaltic Pump BasicsIf you’re operating a disposable vape filling machine, the peristaltic pump is often the first option worth considering. This type of pump works by gently squeezing and releasing a flexible tube, creating a steady flow that moves the liquid forward. Because the e-liquid only ever touches the tubing, and not the inner parts of the pump, the risk of contamination is practically eliminated. For anyone handling vape cartridges, that means cleaner production and greater peace of mind. Another benefit is the simplicity of upkeep—when the tubing wears out, you just replace it. This quick swap minimizes downtime, making your filling process more efficient and reliable. Ceramic Pump BasicsCeramic pumps operate differently: they rely on a precision piston or plunger made from high-grade ceramic that moves inside a chamber to push liquid through. They are well-regarded in industries like pharmaceuticals and chemical manufacturing for their durability, resistance to wear, and ability to handle high temperatures or corrosive substances. However, if you are filling vape cartridges with standard e-liquids on a disposable vape filling machine, ceramic pumps often feel like overkill. Vape e-liquids are usually low in viscosity and sensitive to contamination, and the ceramic pump’s design can make cleaning more complex. In practice, this means you might spend more time maintaining the system than actually running it. Why Peristaltic Pumps Are Ideal for Vape Cartridge Filling MachinesHygiene & Zero ContaminationWhen filling cartridges with a vape cartridge filling machine, hygiene is one of the top priorities. With a peristaltic pump, the e-liquid flows only through the flexible pump tube and never touches the machine’s internal components. This closed system greatly lowers the risk of cross-contamination between batches. For manufacturers producing thousands of disposable units daily, the ability to replace a sterile tube in just a couple of minutes means cleaner operations and reduced downtime. High Precision in DosingAccuracy is essential for disposable vapes, which are typically filled with 0.5 mL or 1.0 mL of e-liquid. Peristaltic pumps are well-known for their dosing precision, with many systems offering ±1% accuracy. Integrated into a vape cartridge filling machine, this precision ensures every cartridge is filled consistently, which improves quality control, enhances customer satisfaction, and reduces costly product waste during large-scale production. Gentle Handling for Vape LiquidsMany vape oils and distillates contain delicate compounds such as terpenes that can be damaged by harsh mechanical stress. The smooth, squeezing action of a peristaltic pump moves liquid gently, minimizing shear forces that could degrade flavor or potency. This careful handling helps ensure that what consumers taste and experience is exactly the high-quality product you intended. Perfect for Low-Viscosity LiquidsMost e-liquids used in disposable vapes have a relatively low viscosity—typically between 10 and 100 cP—which makes them a natural fit for peristaltic pumps. These pumps are engineered to handle thinner liquids efficiently, providing smooth, bubble-free filling. By choosing a peristaltic pump for your disposable vape filling machine, you’re matching the equipment to the natural flow properties of vape oil, resulting in a faster, cleaner, and more reliable filling process. When Ceramic Pumps Might Be Considered for a Disposable Vape Filling MachineCeramic pumps are not usually the first choice for a disposable vape filling machine, but there are rare circumstances where they may prove useful. One such case is when an e-liquid formulation contains corrosive ingredients—something almost never seen in vaping, but more common in chemical or pharmaceutical production. In these conditions, the excellent chemical resistance of ceramic plungers can help extend the pump’s service life. Data from industrial use shows that ceramic components can endure over 10 million cycles with minimal wear, making them extremely durable under tough operating conditions. Another scenario is high-temperature filling. Ceramic pumps can operate reliably at temperatures above 150 °C, far beyond what peristaltic tubing can safely handle. While standard vape oils are typically processed below 60 °C on a disposable vape filling machine, this extra tolerance demonstrates the robustness of ceramic technology. These situations remain exceptions rather than the norm, but they highlight how ceramic pumps may still be relevant in niche applications where resistance to heat and corrosion is critical. Limitations of Ceramic Pumps in Vape Cartridge Filling MachinesNot Contamination-FreeUnlike peristaltic pumps, ceramic systems push the liquid directly through the pump chamber and across ceramic components. For vape oils filled with a vape cartridge filling machine, this design introduces hygiene risks, since residues can build up inside the mechanism and increase the chance of cross-contamination between production batches. In an industry where purity and consistency are non-negotiable, this limitation is hard to ignore. Complex MaintenanceCeramic pumps are designed with more intricate moving parts, which makes routine upkeep more demanding. Cleaning or sterilizing typically requires disassembly and careful handling, extending the time needed between runs. By contrast, a peristaltic pump on a vape cartridge filling machine can be reset quickly by replacing the tubing—often in just a few minutes. For manufacturers producing high volumes, the extra downtime and higher maintenance costs of ceramic systems can make them less practical. Shear SensitivityWhile ceramic pumps are appreciated for their long service life, their piston-driven action applies greater mechanical stress to the liquid. For e-liquids rich in terpenes or other delicate compounds, this shear can affect stability and subtly alter flavor. A peristaltic pump integrated into a vape cartridge filling machine moves liquid with a gentle rolling action, helping preserve both chemical integrity and sensory quality. This allows producers to deliver a consistent vaping experience that aligns with consumer expectations. ConclusionIn most cases, the peristaltic pump is the clear winner for a disposable vape filling machine thanks to its contamination-free design, precise dosing, gentle handling, and compatibility with low-viscosity vape oils.
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How to Fill a Vape Cartridge with Distillate
This article is designed to guide you through the essentials of preparation, provide a step-by-step method for filling vape cartridges, and highlight the most common mistakes to avoid when using tools such as a syringe or a vape pen filling machine. What You Need Before You Start: Semi Automatic Vape Cartridge Filling Machine EssentialsIf you’re planning to fill vape cartridgeswith distillate, the first step is preparation. Distillate is thick and sticky, so working with it successfully requires the right tools, a clean workspace, and an understanding of how equipment choices affect the final product. Taking the time to set up properly will save you frustration later and lead to more reliable results. The most critical item you’ll need is a filling tool. A simple syringe can work if you’re only filling a few cartridges at a time, but hand-filling quickly becomes inconsistent as production grows. This is where a semi automatic vape cartridge filling machine or a professional vape pen filling machine becomes essential. With precise dosing, these machines make it easier to achieve consistent fill volumes, minimize waste, and handle larger batches without sacrificing quality. Cartridges themselves are just as important. Because distillate is highly viscous, you’ll want to use well-made cartridges designed specifically for thicker oils. Ceramic cores and durable glass bodies are common features of high-quality options, helping to maintain flavor integrity and prevent leaks. Using low-grade cartridges often leads to clogging, leaks, or poor vapor performance, no matter how carefully you fill them. A dependable heat source is another must-have. Gentle warming—through a warm water bath or a cartridge heater—lowers the viscosity of distillate so it flows smoothly into the cartridge. The key is moderation: too much heat risks degrading cannabinoids and terpenes, which directly impacts potency and flavor. Finally, don’t neglect hygiene. Cleanliness is crucial, whether you’re filling a handful of cartridges or running a small production line. Wearing gloves and wiping down each cartridge with alcohol ensures that the oil stays uncontaminated. Treating your setup like a food-grade workspace not only protects the product but also builds trust with customers. When you have the right equipment and preparation, the entire process becomes more straightforward. Whether you’re starting small with syringes or scaling up with a semi automatic filling machine, careful preparation ensures that each cartridge is consistent, clean, and ready to deliver a smooth vaping experience. Step-by-Step Guide: How to Fill a Vape Cartridge with DistillateFilling cartridges with distillate can look simple, but attention to detail is what separates a clean, professional result from a leaky or inconsistent one. Whether you’re hand-filling with a syringe or working on a semi automatic vape cartridge filling machine or vape pen filling machine, following a structured process will give you accuracy, efficiency, and reliable performance. Step 1: Warm the distillateDistillate is naturally thick, so you’ll need to bring it to a workable viscosity before filling. Place the sealed syringe or container in a warm (not hot) water bath, or use a low-temperature heater designed for cartridges and filling systems. The goal is a flow similar to warm honey—easy to dispense but still cohesive. Many operators work in the 40–55 °C (104–131 °F) range, keeping below 60 °C (140 °F) to protect terpenes and cannabinoids. Rotate the syringe occasionally for even heat and avoid shortcuts like microwaves or open flames. If you add terpenes or diluents, stir gently and allow air bubbles to rise before use.Pro tip: Persistent bubbles often mean your oil is too cold or being agitated. Slow down, re-warm carefully, and let the distillate stabilize. Step 2: Prepare the cartridgeLine up cartridges upright on a clean tray or rack. Inspect each one for cracks, loose posts, or worn O-rings—small defects now will cause big problems later. Wipe the threads and contact points with alcohol and allow them to dry fully. In cooler rooms, pre-warming the cartridges slightly helps the distillate flow in smoothly and reduces thermal shock. Keep mouthpieces or caps close by so you can seal quickly once filling is complete.Pro tip: Weigh one empty cartridge and use it as a reference. Checking the weight after filling is far more precise than relying only on the sight window. Step 3: Dispense the distillateDecide on your target volume—commonly 0.5 mL or 1.0 mL—and verify using syringe markings or by weight. Syringe method: Attach a blunt-tip needle (14–18 gauge is common). Insert the tip gently along the sidewall, just above the intake holes, and depress the plunger at a steady pace. Keep the needle near the surface of the rising oil to minimize bubbles. Machine method: If you’re using a semi automatic vape cartridge filling machine or a vape pen filling machine, program the exact dose and set a conservative dispense speed. Purge air from the lines, run a couple of test shots into a waste container, and then start filling. Keep the heated nozzle just above the oil’s surface and pause briefly at the end of each shot to avoid stringing. Recheck calibration every few dozen units to stay consistent.Pro tip: Whether hand-filling or on a machine, maintaining a steady rhythm is what keeps fills consistent and free of bubbles. Step 4: Leave headspaceStop short of the cartridge’s top and leave 1–2 mm of space (or the amount recommended by the cartridge manufacturer). This headspace allows for proper sealing and accounts for thermal expansion. Too little can flood the center post; too much can make the cartridge look underfilled. If you know your cap displaces some oil, adjust your target volume to compensate.Pro tip: Environment matters. In warmer rooms or higher elevations, a bit of extra headspace can help prevent leakage during storage or transport. Step 5: Seal the cartridgeSeal while the distillate is still warm and mobile.Press-fit caps: Use even, downward pressure—ideally with a hand press or arbor press—for a flush seal. Avoid twisting, which can disturb the O-rings. Screw-on caps: Start the threads gently to avoid cross-threading, then tighten snugly without over-torquing. Excess pressure can crack ceramic or damage seals. Wipe any residue from threads so quality checks remain clear.Pro tip: A torque-limiting driver or press with depth control ensures every cap is sealed with the same precision. Step 6: Let it settle uprightOnce capped, stand cartridges upright and allow them to rest for 20–30 minutes so the oil can settle evenly. A gentle, low-temperature hold can help the distillate wick into the coil. For best results, stage the filled cartridges for 12–24 hours before use or packaging. During this time, check for leaks at the base, trapped air bubbles, and fill-level consistency. Store them upright in a cool, dark place to preserve flavor and prevent clogging.Pro tip: Create a simple quality-control routine—spot-check by weight, inspect for leaks, and test draw resistance. Small checks here prevent costly mistakes later. Common Mistakes to Avoid When Filling Vape CartridgesEven small oversights can compromise an entire batch of cartridges. Whether you are filling by hand or relying on a semi automatic vape cartridge filling machine or vape pen filling machine, paying attention to these details will save you time, money, and product quality. Overheating the Distillate During FillingWarming distillate helps it flow, but too much heat can strip away potency and flavor. If your oil turns darker, thins out excessively, or gives off a “burnt” smell, it’s been overheated. The safest approach is indirect heat: a warm-water bath or a low-temp heating system designed for filling equipment. If your machine has heated nozzles, set them conservatively and always verify with an external thermometer. Remember, protecting cannabinoids and terpenes matters more than shaving a few seconds off the process. Lapses in Sanitation with Filling MachinesDistillate is highly sensitive to contamination. Handling mouthpieces with bare hands, skipping gloves, or filling in a dusty environment increases the risk of leaks, clogs, and off-flavors. Always treat your setup like a food-grade workspace: gloves on, surfaces wiped with alcohol, and cartridges staged in covered trays. When using a vape pen filling machine, clean the syringes, tubing, and nozzles between runs, and change gloves whenever you touch non-sterile surfaces. A few simple habits can preserve both product integrity and consumer trust. Overfilling and Ignoring Proper HeadspaceFilling a cartridge to the brim might seem efficient, but it usually leads to leaks or center-post flooding. Leaving 1–2 mm of headspace allows for mouthpiece displacement and natural thermal expansion during shipping. If you’re using a semi automatic vape cartridge filling machine, calibrate your target volume carefully and confirm by weight rather than by eye. Consistent headspace not only looks more professional but also ensures stable performance for the end user. Using Cartridges That Aren’t Built for DistillateNot every cartridge is designed to handle thick oils. Cartridges with poor seals, undersized intake holes, or weak ceramic components often cause clogs, leaks, or dry hits, regardless of how carefully you fill them. Always select cartridges engineered for high-viscosity distillate—those with quality ceramic cores, durable seals, and proper intake sizing. Matching the right cartridge with your vape pen filling machine ensures smooth operation, fewer customer complaints, and better overall product consistency. ConclusionBy preparing your workspace, following a structured filling process, and steering clear of common mistakes, you can create high-quality vape cartridges with consistent performance. From maintaining the right temperature for distillate to choosing the right cartridge hardware, each step matters.
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How Automatic Cartridge Filling Equipment Improves Production Efficiency
Scaling cartridge production is hard to do profitably when manual steps slow the line, fill volumes drift, and changeovers eat into available hours. Modern cartridge filling equipment changes that equation. By pairing precise dosing with synchronized motion, automated loading/unloading, and integrated inspection, a cartridge filling machine delivers stable takt times and predictable capacity without adding headcount. Just as important, a well-engineered filling machine preserves product integrity—controlling temperature, managing viscosity, and protecting sensitive formulations—while capturing the data you need for audits and continuous improvement. This article learn how automatic cartridge filling equipment improves five levers: speed/throughput, accuracy/consistency, lower costs, scalability, and better data control. Increased Speed and Throughput with Automatic Cartridge Filling EquipmentHigher Output from a Automatic Cartridge Filling MachineA modern automatic cartridge filling machine delivers stable, fast cycles that manual methods can’t sustain. Servo-controlled dosing, synchronized indexing, and automated loading/unloading keep the filling machine on a steady takt time, so more cartridges roll off the line each hour without extra headcount or overtime. Because cartridge filling equipment runs from saved recipes—locking in motion profiles, temperatures, and fill volumes—you get predictable daily capacity and cleaner planning across production, inventory, and customer commitments. Continuous Operation with Automated Cartridge Filling EquipmentWell-engineered cartridge filling equipment is built for long, uninterrupted runs. Bulk feed hoppers, heated reservoirs and lines (for viscous oils), and closed-loop temperature control keep material flowing consistently, while recipe setpoints standardize speeds and fill targets so the filling machine shifts between batches with minimal tuning. Automated infeed/outfeed via trays, bowls, or conveyors eliminates micro-stoppages between steps, and integrated capping or closing removes manual handoffs—allowing one operator to supervise while the line maintains high, even throughput. Line Balancing Around the Filling MachineA fast filling machine only reaches full potential when upstream prep and downstream capping, labeling, and packaging are synchronized. Contemporary cartridge filling equipment offers configurable indexing and handshake signals to harmonize stations, plus buffering and accumulation to prevent starved or blocked conditions during short disturbances. Layering in OEE-aware scheduling and basic bottleneck analysis keeps cycle times aligned across the cell—not just at the cartridge filling machine—which smooths flow, protects takt, and meaningfully lifts overall line throughput. Improved Accuracy and Consistency with Automatic Cartridge Filling EquipmentPrecise Fill Volumes from a Cartridge Filling EquipmentAccuracy protects both margin and compliance, and a well-designed cartridge filling machine is built for it. Servo-piston or peristaltic metering maintains tight tolerances across varying viscosities and fill sizes, while recipe control locks in stroke length, temperature, and dwell time. Stable back-pressure management and correctly sized nozzles reduce meniscus variation and dose drift over long runs, improving Cpk and first-pass yield. The net effect is less overfill—which safeguards profit—and fewer underfills, which cuts rework and customer complaints. Because the motion profile is executed identically each cycle, yields remain steady across shifts and operators. Reduced Errors with Automated Cartridge Filling EquipmentAutomation removes human variability and adds safeguards that manual processes can’t match. In-line checkweighers verify every unit and reject outliers instantly, while integrated vision confirms fill height, component presence (e.g., mouthpieces), and cap orientation before product moves downstream. Closed-loop control allows the cartridge filling equipment to auto-compensate for small thermal or viscosity-related drifts in real time, preventing errors from accumulating. Interlocks, torque monitoring, and role-based recipe permissions limit ad-hoc adjustments, so the line stays within spec without constant intervention—and deviations are surfaced early through alarms and trend data. Consistent Quality at Scale Around the Filling MachineRepeatability is the foundation of quality, and an integrated automatic cartridge filling machine delivers it cycle after cycle. Controlled heating, vacuum de-bubbling, and optional inert-gas purging stabilize headspace and appearance while protecting sensitive formulations. Electronic batch records capture timestamps, temperatures, fill volumes, reject reasons, and operator actions, creating full traceability for audits and customer requirements. When this data connects to MES/ERP and SPC dashboards, quality becomes measurable and manageable: genealogy is clear, process capability is visible, and continuous improvement focuses on the few parameters that most influence consistency. Reduced Costs and Labor with Cartridge Filling EquipmentLower Labor Costs with a Automatic Cartridge Filling MachineA modern cartridge filling machine consolidates loading, dosing, and closing into one coordinated cell, allowing a single trained technician to supervise work that once required several operators. By shifting repetitive tasks to automation, you can keep crews lean without sacrificing output and redeploy people into QA, preventive maintenance, or process optimization. The result is a smaller, more skilled team supporting a filling machine that runs predictably shift after shift. Minimized Product Loss on an Automated Filling MachineMaterial waste erodes margin, and cartridge filling equipment tackles it at the source. Precision metering with closed-loop control keeps each dose on target, while in-line inspection catches anomalies before they travel downstream. Closed, short fluid paths and smart purge routines cut residual losses during cleaning and changeovers. Fewer under/overfills, fewer cosmetic defects, and cleaner handling lift first-pass yield and reduce rework—directly improving cost per unit on the filling machine. Faster Payback from Automatic Cartridge Filling EquipmentROI is driven by labor efficiency, yield gains, and added capacity: Annual Benefit ≈ (Labor savings + Waste reduction + Capacity gains) − (Depreciation + Maintenance + Utilities). Because every accurate fill protects margin and every avoided stoppage adds sellable units, benefits compound quickly. In many plants, robust cartridge filling equipment pays back in months rather than years, with exact timelines set by local labor rates, throughput, and baseline scrap. Enhanced Scalability and Flexibility with Cartridge Filling EquipmentAdaptability Across SKUs and FormulationsDemand shifts are constant. Recipe-driven cartridge filling equipment lets you adjust fill volumes, temperatures, and cycle profiles in seconds, while quick-change tooling supports different cartridge sizes and mouthpieces. For thicker oils, heaters, insulated lines, and larger nozzles keep viscosity in check so the filling machine maintains accuracy without slowing the line. Versatile Operation on One Filling MachineA modular platform does more with less. A single cartridge filling machine can add preheating, vacuum de-bubbling, nitrogen purge, or post-fill crimping/capping as needed, matching process requirements without a new footprint. Tool-less or low-tool adjustments compress changeovers between batches, enabling small-lot agility while preserving the steady cadence that drives throughput. Future-Proofing Capacity and CapabilityScaling shouldn’t mean a rebuild. Expandable cartridge filling equipment allows additional heads or faster drives to lift cycle rates, and integrates downstream case packing or cartoning as volume grows. Software upgrades—analytics, alarms, OEE dashboards—extend capability without hardware swaps, keeping the filling machine aligned with your roadmap and compliance needs. Better Data and Process Control with Cartridge Filling EquipmentReal-Time Data for Actionable InsightConnected cartridge filling equipment turns the line into a live data source. Dashboards surface throughput, reject reasons, and material usage; batch genealogy ties every unit to the parameters that produced it. Inventory tie-ins track resin/oil consumption in near real time, improving purchasing, lot control, and capacity planning. Simplified Workflows on a Single HMICoordinating filling, capping, and labeling from one interface streamlines daily work. Guided setup, role-based permissions, and clear alarm prompts shorten training and reduce error. Condition monitoring and preventive-maintenance reminders curb unplanned downtime, while standardized recipes let multiple sites run the filling machine the same way for consistent results at scale. Integrated Systems for a Cohesive LineAutomation delivers most when everything moves in sync. Modern cartridge filling equipment exchanges handshake signals with upstream prep and downstream packaging to avoid starved or blocked conditions. Open connectivity—such as OPC UA or MQTT—links the filling machine to MES/ERP for scheduling, traceability, and quality reporting, generating exportable records that simplify audits and power continuous improvement. ConclusionThe case for cartridge filling equipment is ultimately an operational one: faster, steadier cycles; tighter dose control; fewer defects; and a workforce redeployed from repetitive tasks to higher-value work.
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Top 10 Semi-Automatic Cartridge Filler Manufacturers in USA (2025)
In 2025, a number of equipment manufacturers in the U.S. and beyond are shaping the future of cartridge production with innovative, reliable, and compliance-driven solutions. From boutique labs seeking cost-effective entry-level fillers to large-scale operators requiring precision and consistency, the right semi-automatic machine can dramatically improve efficiency and product quality. To help producers navigate the options, we’ve compiled a list of the Top 10 Semi-Automatic Cartridge Filler Manufacturers in the USA (2025) — highlighting their business focus, product features, and unique strengths. Top 10 Semi-Automatic Cartridge Filler Manufacturers in USA (2025) at a GlanceManufacturerFounded YearKey Product(s)Main StrengthsLongwill Machinery2013Semi-Automatic Cartridge Filling MachineHigh precision (±0.01ml), temperature control, compatible with multiple cartridge types, cost-effectiveVape-Jet2018Jet Fueler Semi-Automatic FillerStrong local support, advanced heating & control, good brand reputationThompson Duke Industrial2015SVH Semi-Automatic Filling MachineCertified equipment (cETLus/CE), reliable, wide adjustment rangeCNC Packaging Inc.2017C-SOLO Semi-Auto Cartridge FillerSimple design, easy to use, good for small batchesProSys Fill LLC1989M10/30 Semi-Auto Cartridge FillerHandles high-viscosity materials, industrial-grade reliabilityCoolJarz2011A10-HotShot™ 1500High throughput (up to 12,000 carts/day), strong customer supportUSA Lab2015Semi-Auto Cartridge Fillers & GunsAffordable, good for labs and small-scale productionDetroit Dispensing Solutions (DDS)2018CFM Series Semi-Auto FillersExpandable system, good temperature control, supports scalingGraco1926Semi-Auto Dispensing & Filling SystemsBroad industrial expertise, strong durabilityBest Metering Systems1990sSemi-Auto Metering/Filling MachinesFlexible for different fluids, solid engineering background Longwill Machinery (Founded 2013)Longwill Machinery is a professional manufacturer dedicated to providing complete cartridge filling and capping solutions for the vape, cannabis, CBD oil, and essential oils industries. Since its founding in 2013, the company has continuously expanded its product portfolio to serve businesses of all sizes—from boutique labs to high-output production facilities. While headquartered in China, Longwill has developed a strong presence in the U.S. market through global distribution networks, responsive after-sales service, and strategic partnerships with local distributors. Their focus is not only on delivering semi-automatic cartridge fillers but also on creating scalable solutions that can grow with a customer’s production needs. Product Features: High precision filling: Semi-automatic cartridge filling machines with accuracy up to ±0.01 ml, ensuring consistency in every cartridge. Smart temperature control: Adjustable heating systems allow smooth handling of oils with different viscosities, from thin e-liquids to thick CBD extracts. Broad compatibility: Designed to work with 510-thread cartridges, disposable vapes, pods, syringes, and even custom packaging formats. Flexible operation: Machines can be operated manually, via foot pedal, or semi-automatically, making them suitable for both small-batch testing and continuous production. Durable design: Built with food- and medical-grade stainless steel, ensuring easy cleaning and compliance with hygienic standards. Strengths:Longwill Machinery differentiates itself by combining precision engineering, affordability, and adaptability. Compared with many U.S. brands, Longwill offers a more cost-effective alternative without compromising quality. Its machines are particularly attractive for small and medium producers of cannabis and CBD cartridges who want reliable equipment that can deliver both accuracy and efficiency. The company’s global export experience means customers benefit from streamlined shipping, training support, and ongoing technical service. For businesses that need to balance production speed, accuracy, and budget, Longwill is positioned as a practical yet forward-looking partner. Vape-Jet (Founded 2018)Vape-Jet is a U.S.-based company that has quickly become a recognized name in the cannabis and vape hardware filling market. Established in 2018, the company set out to modernize cartridge production with a focus on automation, precision, and user-friendly operation. Vape-Jet not only manufactures semi-automatic cartridge fillers but also develops fully automated systems for large-scale producers. Its customer base ranges from small startups to multi-state operators who require equipment that can handle compliance demands while maintaining high throughput. Product Features: Jet Fueler semi-automatic cartridge filler with programmable settings for different volumes and oils. Precision dosing combined with adjustable heat profiles for thick distillates and live resin oils. Touchscreen interface with intuitive software for simplified operator training. Designed to work with most 510-thread cartridges, pods, and disposables. Strengths:Vape-Jet stands out for its balance of innovation and reliability. Being U.S.-based, it provides fast technical support and training, which is a significant advantage for domestic producers. Its semi-automatic Jet Fueler is praised for accuracy, repeatability, and ease of use, making it a trusted solution for businesses that need to improve productivity without committing to fully automated systems. Thompson Duke Industrial (Founded 2015)Thompson Duke Industrial is one of the most recognized equipment suppliers in the U.S. cannabis industry. Founded in 2015, the company focuses exclusively on licensed cannabis producers and is widely respected for its compliance-driven approach. Thompson Duke’s equipment, including semi-automatic and fully automated cartridge fillers, is known for meeting rigorous GMP and cETLus certification standards. Product Features: SVH Semi-Automatic Filling Machine with adjustable fill ranges to handle multiple cartridge formats. Integrated heating reservoirs that allow consistent filling of high-viscosity cannabis oils. Ergonomic design for operator safety and reduced fatigue during long production runs. Built with industrial-grade components for long service life. Strengths:The key strength of Thompson Duke lies in its regulatory compliance and reliability. Producers who need audit-ready cartridge filling machines often choose Thompson Duke because of its certifications and established credibility. Its semi-automatic fillers combine precision and flexibility, making them an excellent fit for mid-sized businesses operating under strict state regulations. CNC Packaging Inc. (Founded 2017)CNC Packaging Inc. is a relatively young U.S. manufacturer that specializes in compact and affordable filling equipment. Since 2017, the company has catered to small and mid-tier cannabis processors, offering semi-automatic cartridge fillers that are simple to operate and easy to maintain. Product Features:C-SOLO Semi-Auto Cartridge Filler, designed for filling 0.1–1.1 ml volumes. Integrated heating options for thicker oils and concentrates. Portable, bench-top design that is ideal for labs and boutique brands. Quick setup and minimal operator training required. Strengths:CNC Packaging’s main advantage is its accessibility and low entry barrier. Startups and craft producers appreciate its straightforward machines that provide professional results without the heavy investment of fully automated systems. For businesses seeking scalability and simplicity, CNC Packaging offers a practical solution. ProSys Fill LLC (Founded 1989)With over three decades of experience, ProSys Fill LLC is an established U.S. company specializing in dispensing and filling systems across multiple industries, including pharmaceuticals, cosmetics, and adhesives. Its semi-automatic cartridge fillers are tailored to meet the demanding requirements of cannabis and CBD oil producers. Product Features:M10/30 Semi-Automatic Cartridge Filler with bottom-up filling to reduce air bubbles. Snuff-back cut-off technology ensures clean and precise dosing. Built to handle high-viscosity extracts and concentrates. Industrial-grade construction designed for heavy-duty, continuous use. Strengths:ProSys is trusted for its engineering expertise and durability. Its machines are designed for businesses that prioritize consistency and reliability in large-scale production. With a history in regulated industries, ProSys is a safe choice for cannabis producers who want proven, long-lasting solutions. CoolJarz (Founded 2011)CoolJarz, based in California, has been serving the cannabis and vaping markets since 2011 with a strong focus on packaging and cartridge filling machines. Known for their high-output systems, CoolJarz machines are popular among mid- to large-scale producers aiming to maximize efficiency. Product Features:A10-HotShot™ 1500 Semi-Automatic Filler capable of filling up to 12,000 cartridges per day. Heating systems designed to handle thick cannabis extracts. Modular accessories such as trays and foot-pedal controls for flexible operation. Compact but powerful design for continuous industrial use. Strengths:CoolJarz shines with its high throughput and scalability. Its semi-automatic cartridge filler is particularly suited for companies needing fast, large-batch production without fully transitioning to automation. Combined with solid U.S.-based support, CoolJarz is a reliable partner for growth. USA Lab (Founded 2015)Founded in 2015, USA Lab Equipment has built a reputation as a one-stop shop for cannabis and hemp processors in the U.S. market. While the company offers a wide range of lab tools — from extraction and distillation systems to chillers and glassware — its semi-automatic cartridge fillers have become particularly popular among small and mid-scale producers. USA Lab’s mission is to provide accessible, affordable, and practical equipment for startups, research labs, and boutique extractors who need reliable production tools without the premium price tag. Product Features:Semi-automatic cartridge fillers that handle volumes ranging from 0.25 ml to 2 ml, compatible with both 510-thread cartridges and disposables. Portable, benchtop-friendly machines that fit into small-scale labs and pilot facilities. Handheld filling guns for flexible applications and quick small-batch runs. Designed for easy cleaning and low-maintenance operation, an advantage for lean teams. Strengths:The major strength of USA Lab is its combination of affordability and professional-grade performance. Its semi-automatic fillers are often chosen by early-stage cannabis entrepreneurs who want to enter the market without making six-figure investments. Beyond pricing, USA Lab supports operators with a broad product ecosystem, allowing businesses to source extraction, distillation, and filling solutions from a single supplier. This “all-in-one” advantage makes it especially valuable for vertically integrated operators. Detroit Dispensing Solutions (DDS) (Founded 2018)Detroit Dispensing Solutions (DDS) was founded in 2018 to specifically address the needs of the rapidly growing legal cannabis sector. Unlike many competitors that adapted machines from other industries, DDS built its cartridge and pre-roll filling systems from the ground up with cannabis oils and distillates in mind. The company emphasizes modularity and scalability, making it easier for businesses to grow production without scrapping their initial investment. Product Features:Semi-automatic cartridge fillers with customizable filling heads to adapt to various viscosities and container types. Precision temperature control systems to maintain oil quality while ensuring smooth dispensing of distillates, live resin, or terpene-rich formulations. Modular platforms that allow integration with conveyors, cappers, or future automation upgrades. Robust stainless-steel and food-grade components to ensure compliance with cannabis industry regulations. Strengths:DDS is known for future-proofing its equipment. Many operators begin with DDS’s semi-automatic cartridge filler and later expand capacity by adding automation modules, ensuring that their investment grows alongside demand. This flexibility makes DDS a strong fit for scaling brands and multi-state operators who anticipate rapid production increases. Additionally, being based in Detroit — a hub for industrial engineering — gives DDS access to skilled manufacturing expertise, which translates into equipment that balances durability with modern cannabis-specific innovation. Graco (Founded 1926)Founded in 1926, Graco has nearly a century of experience as a global leader in fluid handling and dispensing technology. While the company serves diverse industries such as automotive, aerospace, food, and pharmaceuticals, it has also entered the cannabis sector by adapting its precision filling and metering systems for oils, concentrates, and cartridges. Graco brings industrial-grade engineering into an industry where equipment longevity and consistency are becoming more critical as businesses scale. Product Features: Semi-automatic filling equipment with high-precision pump technology, designed to deliver exact dosing across thousands of cycles. Systems adaptable to cartridges, syringes, pods, and custom packaging formats. Rugged construction designed for continuous operation in demanding production environments. Advanced valve and pump technologies that minimize waste, dripping, or air bubble issues. Strengths:Graco’s biggest strength is credibility and cross-industry expertise. While many cannabis-focused equipment manufacturers are relatively young, Graco offers a proven track record of producing industrial dispensing systems that last decades. For cannabis companies transitioning from craft-scale to enterprise-level production, Graco represents a trusted partner that ensures compliance, repeatability, and scalability. Its reputation also gives investors and stakeholders confidence in long-term equipment performance. Best Metering Systems (Founded 1990s)Best Metering Systems (BMS) has specialized in metering and dispensing solutions for viscous and specialty fluids since the 1990s. While originally serving sectors like adhesives, sealants, and lubricants, the company has successfully applied its technology to the cannabis and CBD cartridge filling market. BMS differentiates itself by offering tailor-made semi-automatic cartridge fillers that are engineered around the specific needs of each client, whether they work with thin CBD oils or high-viscosity THC distillates. Product Features: Semi-automatic cartridge fillers equipped with precision metering pumps for consistent volume control. Customizable filling parameters to accommodate different oil viscosities, terpene blends, and cartridge types. Modular configurations that can expand into multi-head or automated systems. Built with durability and accuracy in mind, reducing downtime and material waste. Strengths:The key strength of BMS is customization and technical flexibility. Unlike mass-market suppliers, BMS works closely with clients to design solutions that match their production requirements. This makes it an attractive option for brands with unique formulations or specialized cartridge designs. By combining decades of fluid-handling expertise with cannabis-specific adaptations, BMS provides precision-driven equipment that bridges the gap between craft operations and industrial production. ConclusionAs the cartridge market becomes increasingly competitive, choosing the right filling partner is no longer just about price — it’s about precision, compliance, scalability, and after-sales support. Each of the companies on this list offers unique strengths, from U.S.-based compliance expertise to global engineering solutions, ensuring that producers of all sizes can find a machine that fits their needs.
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Best Semi-Automatic Cartridge Filler Machine 2025 – Ideal for Small and Medium Manufacturers
As the demand for CBD and vape products continues to grow, manufacturers are increasingly turning to semi-automatic cartridge filler machines to streamline production, ensure precision, and maintain consistent quality. From small startups to medium-sized operations, choosing the right semi-automatic cartridge filling equipment can make a significant difference in efficiency, cost, and product reliability. In this guide, we compare the top semi-automatic cartridge fillers for 2025, highlighting their key features, performance, and suitability for different production needs. Comparison Table of Top Semi-Automatic Cartridge Fillers for 2025FeatureLongwill Semi-AutoHotShot™ Pro (CoolJarz)Cart Shooter (Viking Lab Supply)SHARRB (USA Lab)Jet Fueler (Vape-Jet)Ideal ForSmall to medium manufacturersSmall to medium manufacturersStartups and small operationsVery small-scale & R&D labsGrowing medium-sized manufacturersMax SpeedModerate batch sizes16,000/shift1,800/hourSingle units14,000/shiftAccuracy±0.01 mLHigh, short oil path±1%High, single units±0.01 mLReservoirModerate size1,000 mL1,200 mL25–50 mL1,000 mLKey FeaturesUser-friendly, versatile, durableShort oil path, one-touch cleaningFoot pedal, versatileHeated syringe, precise dosingPID heat control, nitrogen-pressurizedBest ForReliable all-around performanceHigh speed + small footprintBudget-friendly automationSmall, precise batchesPrioritizing quality & consistency Longwill Semi-Auto Cartridge Filling MachineThe Longwill Semi-Auto CBD Cartridge Filling Machine (Model: YC-300) is a high-performance solution designed for small to medium-sized manufacturers who require precision, efficiency, and flexibility. This semi-automatic cartridge filler enables producers to maintain consistent product quality while adapting to a variety of production needs. It is an ideal choice for businesses that want to scale operations without sacrificing accuracy or reliability. Production Efficiency: Optimized for Small to Medium Batch Output With the ability to fill 800 to 1,500 cartridges per hour, the YC-300 stands out as a reliable semi-automatic cartridge filler for small and medium production lines. Its steady output helps you meet growing consumer demand while avoiding overloading your team. By streamlining the filling process, this semi-automatic cartridge filling equipment minimizes bottlenecks and optimizes workflow, allowing you to increase overall productivity. For manufacturers planning gradual growth, it provides a dependable, high-throughput solution that keeps operations competitive. Precision Filling: Consistent Dosing Every Time Consistency is key in the vape and CBD industry, and the YC-300 excels as a semi-automatic cartridge filler machine. Supporting filling volumes from 0.2 mL to 7 mL with an adjustment precision of 0.1 mL, it ensures each cartridge receives the exact amount of product. This level of accuracy reduces waste, maintains uniformity across batches, and helps manufacturers meet regulatory standards. Whether filling high-viscosity concentrates like Delta 9, Delta 8, HHC, THCO, or lighter CBD oils, this semi-automatic cartridge filling equipment delivers reliable results that protect your brand reputation. Easy Maintenance: Short Oil Path Design The semi-automatic cartridge filler is designed for simple cleaning and minimal maintenance. Its short oil path reduces residual product and lowers the risk of cross-contamination, which is critical when switching between batches or products. This thoughtful design reduces downtime and labor costs, keeping your production line running smoothly while preserving product quality and safety. User-Friendly Operation: Intuitive and Flexible This semi-automatic cartridge filler machine is highly intuitive, featuring a touchscreen interface for precise control and a foot pedal option for hands-free operation. Operators with minimal technical experience can quickly learn to use the machine, making it suitable for diverse production environments—from compact labs to more extensive production setups. The combination of intuitive controls and flexible operation helps reduce errors and improve overall efficiency. High Stability: Reliable Continuous Production Built for extended operation, the YC-300 combines stepper motors, guide rail systems, and Longwill’s intelligent filling technology to ensure stable performance over long production runs. This stability minimizes mechanical errors and downtime, allowing manufacturers to meet tight deadlines and scale production without compromising quality. Versatile Compatibility: Handles Various Oils and Cartridges The semi-automatic cartridge filler is a highly adaptable semi-automatic cartridge filler. It supports a wide range of cartridge types, including standard 510 cartridges and disposable vapes, and is capable of filling both thick concentrates and low-viscosity CBD oils. This flexibility allows producers to switch between products or experiment with new formulations without investing in additional equipment, saving both space and costs. Durable Construction: Built to Last Durability is a core feature of this semi-automatic cartridge filling equipment. Made from medical-grade stainless steel that meets FDA standards, all parts in contact with the oil are safe, corrosion-resistant, and long-lasting. The robust construction ensures minimal maintenance, a long service life, and consistent performance, making it a cost-effective solution for growing manufacturers. Application Scenarios: Perfect for Small and Medium Manufacturers The Longwill semi-automatic cartridge filler is well-suited for small to medium-sized CBD and vape cartridge producers who need a reliable, precise, and efficient semi-automatic cartridge filler. It serves startups launching new product lines as well as established brands looking to expand production capacity. Combining speed, accuracy, and versatility, the YC-300 empowers manufacturers to scale efficiently, maintain product consistency, and stay competitive in today’s fast-growing market. Jet Fueler by Vape-JetThe Jet Fueler by Vape-Jet is a premium semi-automatic cartridge filler engineered for businesses aiming to increase production capacity without compromising on consistency. Combining speed, accuracy, and adaptability, this semi-automatic cartridge filler machine is a practical solution for medium-sized manufacturers looking to scale efficiently. Production Speed: Streamlined Filling for Growing Businesses Capable of filling 4,000 to 14,000 cartridges in an 8-hour shift, the Jet Fueler delivers exceptional throughput for a semi-automatic system. Its consistent pace helps manufacturers keep up with rising demand while reducing strain on personnel. By simplifying the filling workflow, this semi-automatic cartridge filling equipment helps minimize production bottlenecks, optimize resources, and maintain a smooth, efficient operation. Precision & Accuracy: Consistent Dosing Every Time In industries like CBD and vaping, precise dosing is crucial. The Jet Fueler’s advanced temperature management with PID control ensures minimal fluctuation, achieving a filling accuracy of ±0.01 mL. This guarantees uniform volumes in every cartridge, reducing product waste, maintaining batch-to-batch consistency, and supporting regulatory compliance. Whether working with distillates, rosins, or other delicate concentrates, this semi-automatic cartridge filler machine delivers dependable results that protect product quality. Quality Control: Preserving Product Integrity With a nitrogen-pressurized short oil path, the Jet Fueler minimizes oxidation and safeguards the quality of sensitive oils. This design preserves both the potency and flavor of the concentrates, ensuring that every cartridge meets high standards. For manufacturers focused on premium product quality, this semi-automatic cartridge filling equipment offers reliable protection throughout the filling process. Ease of Use: Intuitive and Flexible Operation The Jet Fueler is designed for operator convenience. Its intuitive control interface allows staff of varying experience levels to operate the machine efficiently, while the straightforward setup minimizes errors and training time. This user-friendly semi-automatic cartridge filler machine adapts well to both small-scale labs and larger production environments, offering operational flexibility without compromising control. Versatility: Supports Various Concentrates and Cartridge Sizes This semi-automatic cartridge filler accommodates a broad range of concentrates, including distillates and rosins, and can be used with multiple cartridge types thanks to interchangeable nozzles. Manufacturers can easily switch products or experiment with new formulations without the need for additional machines, saving space and capital investment while maintaining consistent production quality. Best For: Medium-Sized Manufacturers Seeking Quality and Efficiency The Jet Fueler is particularly suitable for medium-sized operations that value consistent quality and precise dosing. Its combination of high-speed throughput, exacting accuracy, and versatile design makes it an ideal semi-automatic cartridge filler machine for businesses expanding production while upholding product standards. HotShot™ Pro by CoolJarz The HotShot™ Pro is a modern semi-automatic cartridge filler engineered for manufacturers who need high output without taking up too much space. Known for its compact footprint and dependable performance, this semi-automatic cartridge filler machine is well-suited to small and medium-sized operations. High Production Capacity: The HotShot™ Pro can handle up to 16,000 cartridges per 8-hour shift, making it one of the fastest semi-automatic cartridge filling equipment options for businesses that want to increase throughput while maintaining smooth operations. Precision Design: With a short 185 mm oil path, the machine minimizes product degradation caused by repeated heating and cooling. This ensures accurate, consistent filling while preserving the quality of delicate concentrates. Space-Saving Footprint: Requiring only 2 square feet of workspace, this semi-automatic cartridge filler allows small labs or production areas to maximize efficiency without sacrificing output. Cost-Efficient: Compared to larger “big box” machines, the HotShot™ Pro provides high-speed performance at a fraction of the cost, making it a practical choice for manufacturers seeking both value and productivity. User-Friendly Features: The machine includes a one-touch purge and clean function, a 1,000 mL reservoir, and an Anova precision heater to maintain consistent temperature control. These features make it easy for operators of any skill level to run and maintain the machine. Best For: Manufacturers looking for fast, precise, and space-efficient semi-automatic cartridge filling equipment for small to medium production lines. Cart Shooter by Viking Lab Supply The Cart Shooter is an affordable semi-automatic cartridge filler designed for startups and small-scale operations. It delivers reliable performance without the high cost of larger semi-automatic cartridge filler machines. Production Speed: Depending on operator skill and product type, it can fill 800 to 1,800 cartridges per hour, offering dependable output for businesses testing new markets or managing small production batches. Versatility: This semi-automatic cartridge filling equipment works with high- and low-viscosity oils, multiple cartridge types, disposable vapes, and pods, allowing small manufacturers to produce a variety of products with one machine. Ease of Operation: The Cart Shooter operates via a foot pedal and tray button, simplifying the filling process and reducing training time, which helps operators quickly achieve accurate and consistent results. Affordability: Its lower price point makes it a cost-effective entry-level semi-automatic cartridge filling equipment option for startups, without compromising on reliability. Best For: Small manufacturers or startups seeking budget-friendly semi-automatic cartridge filler solutions that remain practical and dependable. SHARRB Cartridge Filler Syringe V2 by USA Lab The SHARRB V2 is a compact, handheld semi-automatic cartridge filler designed for very small-scale or research-based production. Its portable design and precise dosing make it ideal for labs with limited space or those producing small batches. Precision Dosing: The heated syringe system provides highly accurate small-batch filling, perfect for testing formulations or producing specialty cartridges. Portability: Its handheld design allows operators to fill cartridges anywhere in the workspace, offering unmatched flexibility in small labs or mobile production setups. Cost-Effective: Among semi-automatic cartridge filler machines, the SHARRB V2 is one of the most affordable options, allowing small operations or R&D teams to achieve precise dosing without heavy investment. Best For: Very small-scale producers, laboratories, or R&D environments requiring accurate, customizable semi-automatic cartridge filling equipment. ConclusionSelecting the right semi-automatic cartridge filler depends on your production scale, product type, and budget.
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Cartridge Filling Equipments and Oil Pumps Key Processes Explained
In today’s fast-paced manufacturing environment, efficiency, precision, and reliability are no longer optional—they are essential. This is especially true in industries that handle oils, lubricants, food products, or pharmaceuticals, where even small deviations in volume or quality can affect costs and customer trust. A cartridge filling equipment addresses these challenges by combining advanced automation with precise control mechanisms. From container feeding and indexing to oil pump regulation and post-filling automation, the modern oil cartridge filling machine is designed to streamline operations, reduce waste, and ensure every container meets the highest standards of consistency. This article explores the core automatic processes of cartridge filling equipment and oil pumps, highlighting how they function together and what benefits they bring to your production line. Automatic Processes of an Oil Cartridge Filling MachineContainer Feeding and IndexingWhen you use an oil cartridge filling machine, the first step begins as empty bottles or cans are carried into the filling area on a conveyor system. At this point, sensors detect and count each container to make sure the line flows without interruption. An indexing mechanism—such as a timing screw or a gating device—positions the containers directly under the filling nozzles. This accuracy ensures your production line runs efficiently, while the filling machine consistently prepares each container for the next stage. Filling CycleOnce the containers are in place, the oil filling machine automatically triggers the filling process through its PLC or electronic control unit. Depending on the type of filler you are working with, the machine may use piston technology, a vacuum system, or pump-based mechanisms to dispense the oil. In many modern machines, the nozzles move downward into the container for bottom-up filling, which helps you avoid foaming or splashing. As soon as the programmed volume is dispensed, the valves close immediately, guaranteeing that every container is filled with consistent accuracy. Container OutfeedAfter the filling is done, the indexing system releases the containers, allowing them to travel along the conveyor belt toward the next operation. For your production line, this step creates a smooth transition from the automatic oil filling machine to processes like capping, labeling, or sealing. By keeping this movement seamless, you reduce downtime and maintain a steady workflow, which is critical for high-volume production. Post-Filling AutomationAn oil cartridge filling machine does much more than just dispense oil—it also integrates with post-filling automation to streamline the rest of your operation. After containers are filled, automatic capping units secure the lids tightly, while labeling machines apply product information with precision. Quality control systems, such as checkweighers and advanced sensors, inspect every container to detect inconsistencies, automatically removing any defective items. Finally, the containers are packaged, sealed, and prepared for shipping without requiring manual intervention. This end-to-end automation is what makes an automatic oil filling machine such a valuable investment for businesses that need both speed and reliability in their operations. Automatic Processes of Oil Pumps in Cartridge Filling EquipmentThe Role of Oil Pumps in an Cartridge Filling EquipmentWithin an automatic oil cartridge filling machine, the pump functions as the central component that transfers oil from the storage tank to the filling nozzles. Its primary purpose is to deliver a steady, consistent, and well-regulated flow of liquid. If the pump is unreliable, even the most advanced filling machine will struggle to achieve accuracy or maintain continuous production. For this reason, pumps are often regarded as the core of every oil filling machine, ensuring that precision and efficiency are possible on a large scale. Positive Displacement Pumps for Cartridge Filling EquipmentMost modern oil cartridge filling machines rely on positive displacement pumps because they can manage oils of different viscosities while still providing precise dosing. Two of the most widely used designs are piston pumps and gear pumps:Piston pump: The piston retracts to draw oil into a cylinder and then pushes forward to discharge it, supplying a fixed volume with each stroke.Gear pump: Interlocking gears capture and transport oil from the inlet to the outlet as they rotate, making them suitable for light to heavy oils.By incorporating these pumps, a cartridge filling equipment can achieve highly accurate fills, even with challenging product characteristics.Advanced Pump Control Methods in Oil Cartridge Filling MachinesTo maximize performance, today’s filling machines integrate intelligent pump control systems. Depending on the configuration, you may encounter:Time-based filling: The pump operates for a programmed duration to deliver the target amount of oil.Pulse-based filling: The system tracks gear rotations or internal pump movements, dispensing a set volume after a defined number of pulses.Servo-driven pumps: In many premium automatic oil filling machines, servo motors drive the pumps, offering precise adjustments in speed and displacement. This technology allows for repeatable accuracy, making it ideal for high-volume production where consistency is critical. Pressure Regulation in Oil Cartridge Filling MachinesAnother essential safeguard in an oil filling machine is its pressure regulation system. A pressure relief valve automatically activates if internal pressure rises above safe limits, releasing excess force before closing again. This mechanism not only protects the equipment but also preserves product quality, enabling the cartridge filling equipment to operate safely and reliably over long production runs. Key Benefits of Using a Cartridge Filling EquipmentBoosting Efficiency and Production CapacityWhen you adopt a cartridge filling equipment, your production line can achieve far greater output compared to manual methods. Containers move seamlessly from infeed to filling and downstream processes with minimal downtime. A well-designed filling machine is capable of handling hundreds of containers per hour with reliable accuracy, allowing you to expand capacity without compromising product quality. Precision Filling for Less WasteAnother major benefit of an oil filling machine is its ability to maintain consistent fill volumes across every container. Whether powered by a piston, vacuum, or pump system, the equipment is engineered to minimize variation and eliminate overfills. This precision reduces unnecessary product loss, saves costs on raw materials, and ensures customers receive the correct amount every time. In industries with tight profit margins, such accuracy provides a measurable competitive advantage. Reduced Labor Dependence and Lower CostsBy automating your filling operations, you also reduce the need for excessive manual labor. Instead of multiple operators handling repetitive tasks, an automatic oil filling machine requires only minimal oversight. This not only lowers staffing costs but also reduces physical strain on workers. Freed from repetitive duties, employees can focus on quality assurance, process optimization, and other tasks that add more value to your operation. Enhanced Hygiene and Consistent QualityFor industries such as food processing, pharmaceuticals, or cosmetics, sanitation and consistency are top priorities. A modern oil filling machine is typically built with hygienic design principles, using food-grade or pharmaceutical-grade materials that comply with strict standards. Since the process involves minimal human contact, the risk of contamination is reduced significantly. At the same time, automation ensures that each container is filled to the same high standard, strengthening both product reliability and brand trust. ConclusionWhether your goal is to scale up production, reduce operational costs, or improve product safety, a cartridge filling equipment delivers measurable value across every stage of the process. With intelligent pump systems, precise filling cycles, and seamless integration into packaging lines, these machines ensure both speed and reliability.
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Semi Automatic VS Automatic Oil Filling Machine — Which One Is Right for Your Manufacturing Process?
Choosing the right oil filling machine is a critical decision for any manufacturer in the edible oil, beverage, cosmetics, or industrial lubricants sector. The right equipment not only impacts production speed and accuracy but also influences labor efficiency, operating costs, and long-term profitability. Among the most common options, the Semi-Automatic Oil Filling Machine and the Automatic Oil Filling Machine each offer unique benefits and limitations.This article is designed to help you compare the Semi-Automatic Oil Filling Machine and the Automatic Oil Filling Machine in detail—covering their differences, advantages, and ideal applications Understanding the Oil Filling MachineWhat is a Semi Automatic Oil Filling Machine?If your business is in the early growth stage or often needs to handle different types of oil products, a Semi-Automatic Oil Filling Machine can give you the versatility you’re looking for. With this type of oil filling machine, operators manually place containers under the filling nozzles, while the system takes care of accurate dosing and dispensing. This hybrid setup blends the precision of automated filling with the flexibility of manual oversight, making it easier to fine-tune settings for small production runs, specialty oils, or frequent product changes. In most cases, a Semi Automatic Oil Filling Machine requires manual bottle positioning, with the filling process triggered by a foot pedal or control switch. Because an operator is still actively involved, any irregularities can be spotted and corrected right away, and changing between container sizes can be done quickly without major adjustments. This combination of partial automation and manual control makes it a popular choice for custom orders, seasonal batches, trial production, or niche market products where adaptability is crucial. What is an Automatic Oil Filling Machine?When your priority is speed, consistency, and minimal labor involvement, an Automatic Oil Filling Machine can significantly improve production efficiency. In a fully automated oil filling machine setup, bottles are automatically fed along a conveyor belt, passing through filling, capping, and labeling stations without constant human intervention. This seamless process ensures that each container is filled to precise specifications and packaged to maintain consistent quality. An Automatic Oil Filling Machine typically includes features such as automated bottle feeding, high-speed filling heads, and synchronized capping and labeling modules. For manufacturers, this means faster production cycles, reduced labor costs, and lower contamination risks thanks to an enclosed workflow. These machines are widely used in edible oil production, large-scale beverage bottling, industrial lubricants, and cosmetics manufacturing—industries where continuous, high-volume output is essential to staying competitive without compromising quality standards. Key Differences Between Semi Automatic and Automatic Oil Filling MachineFactorSemi-Automatic Oil Filling MachineAutomatic Oil Filling MachineSpeed & Production CapacitySuitable for small to medium-scale output; speed depends on operator efficiency.Designed for high-volume, continuous production with consistent speed.Accuracy & ConsistencyGood accuracy with operator oversight, but consistency may vary slightly between batches.Delivers highly consistent fill levels with minimal variation across large volumes.Labor RequirementsRequires manual bottle placement and supervision; higher labor involvement.Minimal operator input once set up; lower long-term labor costs.Initial Investment & Maintenance CostsLower upfront cost; simpler maintenance.Higher initial investment; maintenance may require specialized technicians.Flexibility for Different Bottle Sizes or ProductsEasy to adjust for different container sizes and oil types; ideal for custom orders.Less flexible for frequent changeovers; best for standardized production.Space & Infrastructure RequirementsCompact design; can fit into smaller production areas.Requires more floor space and structured production layout. When to Choose a Semi Automatic Oil Filling MachineIf your production line is still developing or you often work with smaller, customized batches, a Semi-Automatic Oil Filling Machine can be a practical and cost-effective choice. For small to medium-sized manufacturers and startups, this type of oil filling machine offers solid performance without placing heavy demands on your budget. One of its biggest advantages is adaptability. Changing between different bottle sizes, shapes, or oil varieties can be done with minimal downtime, making it ideal for operations that deal with multiple product lines or seasonal demand. Since a Semi-Automatic Oil Filling Machine involves some manual handling, you keep more control over the process, allowing for on-the-spot adjustments to maintain product quality. This mix of human oversight and partial automation is especially valuable when you want operational flexibility without committing to the cost and infrastructure of a fully automated system. When to Choose an Automatic Oil Filling MachineIf meeting high production targets with consistent quality is a priority, an Automatic Oil Filling Machine can be a game-changer. Built for continuous operation, these systems can handle large volumes—processing hundreds or even thousands of bottles per hour—while maintaining precise and repeatable filling levels. With minimal need for manual intervention, you can significantly increase throughput and allocate staff to other tasks. The automated process ensures uniform fill levels, helping to reduce product waste and enhance brand consistency. The enclosed design of an Automatic Oil Filling Machine also helps protect your product from contamination, which is critical in industries like edible oils, beverages, cosmetics, and industrial lubricants. Although the initial investment is higher compared to semi-automatic models, the long-term gains in efficiency, labor savings, and product quality often make it a worthwhile decision. Key Factors to Consider When Choosing an Oil Filling MachineChoosing between a Semi-Automatic Oil Filling Machine and an Automatic Oil Filling Machine comes down to aligning the machine’s capabilities with your operational needs, product range, and growth plans. Production Volume: For large-scale, continuous output, an automatic system can maintain high capacity without sacrificing quality. For smaller production runs, a semi-automatic setup delivers efficiency at a lower cost.Budget: Automatic models require a bigger upfront investment but tend to provide a better long-term return. Semi-automatic machines are more affordable initially, making them easier to integrate into smaller operations.Product Complexity: Consider the viscosity of your oils and the variety of bottles you use. If you often switch between products or packaging formats, a semi-automatic system is more adaptable.Labor Requirements: Automatic machines reduce staffing needs significantly, while semi-automatic models still require active operator involvement.Quality and Consistency: Automatic systems excel at delivering uniform results, while semi-automatic machines allow more direct control for specialty or custom products. ConclusionBoth the Semi Automatic Oil Filling Machine and the Automatic Oil Filling Machine have their place in modern manufacturing, but the best choice depends on your specific needs. If flexibility, lower initial cost, and hands-on control are your priorities, a semi-automatic system can serve you well. On the other hand, if your business requires high-speed, high-volume output with minimal labor involvement, investing in an automatic system can deliver long-term efficiency and consistency.
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Best CBD Oil Bottle Filling Machine in 2025
In this guide, we’ll break down the Top 3 CBD oil bottle filling machines in 2025, explain why choosing the right equipment matters, and walk you through the key factors to consider before making your investment. Whether you’re a startup, a mid-sized producer, or a large-scale manufacturer, the right filling solution can transform your workflow and give you a competitive edge. Top 3 CBD Oil Bottle Filling Machines in 2025MachineIdeal ForKey AdvantagesLimitationsCDA K-Line SLarge-scale productionHigh output, multi-nozzle system, self-cleaningHigher cost, large footprintPack Leader USA FL-12Mid-range productionHigh accuracy, food-grade build, semi-auto flexibilityRequires manual loading, slower than full automationLongWill CompactStartups & small batchesLow investment, fully automated, versatileLower throughput, customization required CDA K-Line S — Best Overall for Large-Scale CBD Oil ProductionProduct OverviewThe CDA K-Line S is engineered for high-demand, continuous production environments. Designed as a linear filling system, it manages everything from thin liquids to thick, viscous CBD oils. Users can select the most suitable dosing method—flowmeter, pump, or piston—depending on product characteristics. With a pressurized tank and clean-in-place (CIP) capability, the K-Line S maintains hygiene standards while minimizing downtime. Configurable with 2 to 8 filling nozzles, it easily integrates into complete packaging lines with capping and labeling units. Key SpecsConfigurable 2–8 filling nozzles; optional plunging nozzles for foamy or aerated productsPressurized product tank with CIP system for easy sanitationOutput capacity up to ~2,500 liters per hour (dependent on fill size and product type)Touchscreen interface, product alignment system, and droplet control; compatible with round, oval, and flat bottles ProsMulti-nozzle scalability supports industrial-level throughputCapable of handling high-viscosity CBD formulations with precision dosingCIP system reduces cleaning time, maintaining consistent productivity ConsHigher upfront investment compared to compact or semi-automatic solutionsRequires a larger operational footprint, making it more suitable for dedicated production areas Pack Leader USA FL-12 Volumetric Oil Filling Equipment — Best Mid-Range Semi-Automatic OptionProduct OverviewThe Pack Leader USA FL-12 offers a balance between precision and affordability for medium-scale CBD oil bottling operations. Powered by a servo-driven volumetric system, it is available with one to four piston-pump configurations. Integrated conveyors, bottle spacing mechanisms, and stabilizing clamps help ensure a steady, consistent fill while minimizing operator error. Its modular setup makes it a strong choice for facilities upgrading from manual to semi-automated production. Key SpecsAccuracy up to ±0.5% with precise bottle positioningThroughput of approximately 15–30 bottles per minute, depending on product and fill size2–4 piston/nozzle options, fill range 150–1000 ml; Panasonic PLC with HMI touchscreen controlBuilt from SS304 frame with SS316 contact parts for compliance with food-grade standards ProsHighly accurate dosing suitable for CBD tinctures and oilsIntegrated material handling components improve consistency over benchtop fillersStrong mid-tier option that’s easy to integrate into an existing production line ConsRequires manual loading/unloading, limiting full automation benefitsOutput speed is lower than fully automated multi-nozzle systemsLongWill Machinery FM06 Compact Automatic CBD Oil Bottle Filling Machine — Best for StartupsProduct OverviewThe LongWill FM06 is purpose-built for small businesses, startups, and pilot production lines needing high precision in a compact format. Originally designed for cartridges and pods, it can also be adapted for small-bottle CBD oil filling, offering flexibility for diversified product lines. Its automatic operation, paired with intuitive touchscreen controls, helps reduce training time and operational errors, while maintaining consistent output. Key SpecsFilling accuracy: ±1%, with dosing resolution as fine as 0.01 mlProduction capacity: 1,800–2,500 units per hour, depending on product typeEquipped with 6 injectors, PLC control, and a user-friendly HMI interface; operates on AC100–240 vCompatible with small bottles as well as cartridges, pods, and pens; contact parts made from food-grade materials ProsLow capital requirement and fast installation make it ideal for new venturesFully automated filling with simple controls minimizes operator errorsFlexible enough to switch between different formats, supporting agile production runs ConsLimited throughput compared to large, multi-nozzle bottling systemsFor larger bottle sizes, may require custom fixtures or an upgraded model Why Choosing the Right Oil Bottling Filling Machine MattersPrecision and ConsistencyFor CBD oil producers, every bottle is a promise to the customer. When someone purchases your product, they expect the same look, taste, aroma, and potency as the last time. Even slight differences in volume or strength can lead to dissatisfaction, returns, or regulatory scrutiny. By choosing a CBD oil bottle filling machine that delivers exact, repeatable dosing, you safeguard product uniformity and maintain both customer trust and compliance. Efficiency for Scaling ProductionAs orders grow, the wrong equipment can quickly become a bottleneck—slowing down workflows, creating stress, and limiting business potential. The right bottling filling machine works as a growth enabler, bridging the gap between small-batch production and full-scale manufacturing. It helps you manage larger runs without compromising quality, giving you the capacity to meet deadlines, expand distribution, and accept bigger contracts with confidence. Safety and ComplianceWithin the CBD industry, safety and quality regulations are not optional—they are essential for brand survival. GMP certification, FDA requirements, and local cannabis laws establish the framework you must operate within. A CBD oil bottle filling machine built to these standards ensures your production process supports legal compliance, protects consumers, and reduces the risk of costly legal issues. Key Buying Considerations for a CBD Oil Filling EquipmentFilling Accuracy and Volume RangeEvaluate the full scope of your product line—whether you fill 10 ml droppers, 30 ml tinctures, or larger bottles. The chosen machine should consistently meet your fill volume requirements across all product sizes. Accuracy here means less product loss, reduced rework, and a more reliable brand image. Production Speed (Bottles per Hour)The right output rate is critical. Too slow, and you risk backlogs; too fast for your current scale, and you might overinvest in unused capacity. Select a CBD oil filling machine that matches today’s demand but also leaves room to grow, so you can scale efficiently without frequent upgrades. Machine Type — Manual, Semi-Automatic, Fully AutomaticDecide how much automation your operation really needs. Manual fillers are budget-friendly but labor-intensive. Semi-automatic machines strike a balance between speed and flexibility. Fully automatic oil filling machines are best for high-volume operations where efficiency and labor savings are top priorities. Material CompatibilityCBD oil’s quality can be affected by the materials it comes into contact with during filling. Food-grade stainless steel parts ensure durability and safety, while PTFE seals provide resistance against oils and extracts. A clean-in-place (CIP) system simplifies sanitation, making maintenance faster and reducing contamination risks. VersatilityProduct trends change. A versatile CBD oil bottle filling machine can accommodate multiple bottle shapes, cap designs, and different oil viscosities—allowing you to diversify your product range without having to buy new equipment for each variation. Budget vs. ROIConsider total cost of ownership, not just the purchase price. A oil filling equipment with higher upfront cost but better efficiency, lower waste, and faster turnaround can deliver a better return in the long run. Think about how the oil filling machine will serve your business not just now, but in the next three to five years. ConclusionSelecting the right CBD oil bottle filling machine is more than a purchasing decision—it’s a strategic move that directly impacts product quality, operational efficiency, and your brand’s reputation.
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How Is Live Rosin Made and Why Cartridge Filling Machines Matter
Live rosin has quickly risen to the top of the cannabis concentrate market, celebrated for its solventless extraction, rich terpene profile, and authentic “fresh plant” experience. Unlike many other concentrates, it starts with fresh-frozen cannabis and relies solely on mechanical processes, making it a favorite among purity-focused consumers. However, working with live rosin — especially for vape cartridge production — presents unique challenges due to its thick, sticky texture and sensitivity to heat. In this guide, we’ll explore exactly what live rosin is made of, how it’s processed, the ideal temperature settings for cartridge filling machines, and whether it’s truly healthier than live resin. What Is Live Rosin Made Of ?Live rosin begins with fresh frozen cannabis — entire plants harvested and flash-frozen within mere hours. Rather than undergoing the standard drying and curing steps, the flowers are preserved immediately at sub-zero temperatures. This rapid freeze traps the plant’s natural moisture, locking in its delicate terpene bouquet and active cannabinoids so the aroma, flavor, and effects remain true to the original strain. Skipping the drying phase also shields the plant from oxidation and other degradative changes, keeping its chemical profile as close to “fresh-picked” as possible. This method sharply contrasts with concentrates made from dried flower. Drying can cause fragile terpenes to dissipate, alter cannabinoid composition, and diminish flavor complexity. By starting with fresh frozen material, producers capture the plant’s full vibrancy — yielding a concentrate that delivers cleaner, brighter flavors and a terpene profile that mirrors the living plant’s character. How Live Rosin Is MadeStep 1: Harvest and FreezeThe journey begins the moment the cannabis plants are harvested. Instead of following the traditional drying and curing process, the buds are carefully trimmed and frozen solid within just a few hours. This rapid deep-freezing captures the plant’s natural moisture and locks in its delicate aromatic compounds, ensuring cannabinoids and terpenes remain unaltered. By stopping enzymatic activity almost instantly, it prevents the slow breakdown and terpene evaporation that often occur in air-dried flower. Step 2: Ice Water Hash ExtractionOnce frozen, the cannabis is gently agitated in ice-cold water. The frigid temperatures make the resin glands, or trichomes, brittle enough to snap away from the plant material without damaging their structure. This method uses no solvents, preserving the plant’s original chemistry while minimizing impurities — resulting in a cleaner, more true-to-strain starting material. Step 3: Filtration and CollectionThe trichome-rich slurry is poured through a series of fine mesh filters or “bubble bags,” each with a specific micron size. These screens separate resin heads by grade, with the highest-quality trichomes reserved for pressing into live rosin. The overall quality of the final concentrate is closely tied to the purity, size, and integrity of the trichomes collected at this stage. Step 4: Cold Room DryingThe freshly collected hash is spread out in thin layers within a cool, low-humidity environment. Over several days, excess moisture evaporates without exposing the material to damaging heat. Keeping temperatures low helps prevent oxidation and preserves volatile terpenes, ensuring the hash maintains its aroma, potency, and chemical stability until pressing. Step 5: Rosin PressingWhen the hash reaches its ideal dryness, it’s placed between parchment paper and pressed under carefully controlled heat and high pressure. This process squeezes out a rich, golden oil without introducing chemical solvents. Fine-tuning temperature and pressure is key — too much heat can burn off terpenes, while too little pressure may leave valuable oil behind. The result is a potent, flavorful concentrate that stays true to the essence of the living plant. Step 6: Preparation for PackagingOnce pressed, live rosin can range in texture from a light, whipped consistency to a dense, stable form. For vape cartridge production, the concentrate needs to be conditioned so it fills smoothly without causing clogs or trapping air. This is where using a cartridge filling machine with precise and consistent temperature control becomes essential for maintaining product quality. For most batches, keeping the rosin between 65°C and 75°C (149°F–167°F) offers the ideal balance — warm enough for steady, even dispensing, yet gentle enough to protect the volatile terpenes that define its aroma and flavor. Strains with especially high terpene content, or those processed as “cold cure” rosin, may benefit from slightly lower settings around 60°C (140°F) to preserve their more delicate flavor notes. High-end cartridge filling machines are designed to manage heat at multiple points in the process. The reservoir is gradually warmed to the target temperature to avoid scorching and terpene loss. Heated transfer lines maintain the rosin’s viscosity as it moves toward the dispenser, preventing thickening mid-flow. At the nozzle, carefully controlled warmth ensures the concentrate doesn’t cool and harden before entering the cartridge — resulting in precise, drip-free fills. By managing temperature with this level of accuracy from start to finish, producers can adapt to variations in batch texture and cannabinoid profile, reduce waste, and consistently deliver vape cartridges that reflect the same quality, flavor, and character as freshly pressed live rosin. Cartridge Filling Machine: Best Temperature Settings for Live RosinLive rosin is prized for its potency, rich terpene profile, and solventless extraction process. Yet, its thick, sticky, honey-like texture makes it one of the most challenging concentrates to package — especially in vape cartridges. At this stage, the cbd cartridge filling machine is more than just a tool; it’s essential for smooth, consistent, and high-quality fills. Among all factors, temperature control is the key. Too cool, and the rosin thickens, slowing production and causing uneven fills. Too hot, and delicate terpenes and cannabinoids can be lost, affecting flavor, aroma, and effects. Finding the Ideal Temperature RangeMost experienced operators keep live rosin between 65°C and 75°C (149°F–167°F) when using a cbd cartridge filling machine. This range is warm enough for steady flow yet gentle enough to protect terpene quality. For high-terpene strains or sensitive “cold cure” batches, slightly cooler settings around 60°C (140°F) can help preserve subtle flavors and aromatic complexity. How CBD Cartridge Filling Machines Maintain Optimal HeatModern cbd cartridge filling machines designed for thick extracts like live rosin often use multi-zone heating systems to maintain the right viscosity throughout the process: Reservoir Pre-Heating – Gradually warms bulk rosin to target temperature, avoiding sudden heat spikes that can damage terpenes or cause burnt flavors. Heated Transfer Lines – Keep rosin flowing smoothly to the dispensing head, preventing mid-process thickening. Temperature-Controlled Nozzles – Maintain ideal warmth at the tip to prevent clogs and ensure clean, drip-free filling. Adjusting for Different Rosin TexturesLive rosin isn’t uniform in texture. Fresh “cold cure” batches tend to be soft and workable, while aged or “grease” rosin can be dense and resistant. A cbd cartridge filling machine with precise, stage-by-stage temperature control lets operators fine-tune heat for each batch, ensuring smooth flow without overheating sensitive compounds. Why Temperature Precision Defines QualityAccurate temperature control ensures each cartridge is filled evenly, without air pockets, scorching, or terpene loss. For premium brands, a well-calibrated cbd cartridge filling machine doesn’t just improve efficiency — it safeguards the authentic flavor and potency of fresh live rosin, delivering a clean, flavorful vaping experience that stands out in the market. Is Live Rosin Healthier Than Live Resin?Extraction Method: Mechanical Press vs. Solvent-Based ProcessLive rosin is obtained through a completely mechanical extraction process. Fresh-frozen cannabis is gently washed in ice water to separate trichome heads, which are then pressed under controlled heat and pressure to release the resin. Since no chemical agents are involved, cannabinoids and terpenes remain as close to their original form as possible.Live resin, on the other hand, uses hydrocarbon solvents like butane or propane to dissolve and extract the plant’s active compounds. While this method is fast and highly efficient at retaining aroma and potency, it requires precise purging to ensure that no solvent remains in the final concentrate. Chemical Residue Risk & SafetyThe solventless nature of live rosin means it carries virtually zero risk of chemical contamination, making it a preferred option for those who value purity and natural processing. It also avoids the regulatory requirements associated with solvent-based concentrates. For live resin, when extracted and purged correctly, residual hydrocarbons are typically well below safety thresholds — but mistakes in handling or equipment calibration can leave behind traces. This makes it essential to buy from trusted producers who provide transparent, lab-tested results. Flavor & Full-Spectrum ExperienceMany enthusiasts praise live rosin for delivering an authentic flavor profile, as the absence of chemical interaction helps preserve the natural terpene composition of the plant. The result is a smooth, clean inhale with an effect spectrum that closely matches the original flower. Live resin also offers a rich terpene experience thanks to flash-freezing techniques, yet some subtle differences in aroma and taste can occur due to the solvent extraction stage. While both can be flavorful and potent, rosin’s solvent-free origin often appeals to those seeking the most unaltered, true-to-plant experience. ConclusionWhether you’re a cannabis enthusiast looking for the cleanest, most natural concentrate, or a producer aiming to deliver premium vape cartridges, understanding the nuances of live rosin is essential. From its fresh-frozen origins to solventless extraction, every step preserves the plant’s full-spectrum flavor and potency
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